During long-term use, the crusher will inevitably come into contact with materials that have high hardness, high strength, and strong wear resistance, leading to wear. Continuously using worn-wear parts will not only reduce production efficiency and increase production costs but also slow down the crushing speed due to decreased wear part performance. This prolongs the material's time at the feed inlet, causing additional wear on the crusher. Timely replacement of worn-ear parts can effectively extend the crusher's service life, avoiding the need to prematurely replace the entire equipment due to severe wear.
Therefore, maintaining a long-term stock of wear-resistant parts is the best choice to mitigate these risks. These wear-resistant parts are like bank deposits, ready to "save you" in times of trouble.
High-manganese steel can substantially improve their service life and minimize crusher downtime to maximize wear resistance in the wear components of jaw and cone crushers.
For the blow bars in impact crushers and the hammers in hammer crushers, high-chromium cast iron can effectively withstand high-impact forces, thereby extending the lifespan of these wear parts and reducing unscheduled downtime.
Mn | Cr | C | Si | |
Mn13Cr2 | 12-15 | 1.7-2.2 | 1.15-1.25 | 0.3-0.8 |
Mn18Cr2 | 17-19 | 1.8-2.2 | 1.15-1.3 | 0.3-0.8 |
Mn22Cr2 | 21-23 | 1.8-2.2 | 1.1-1.4 | 0.3-0.8 |
Stellar Heavy specializes in providing customized crusher wear parts for top brands like Metso, Sandvik, Terex, Shanbao, Zenith, SBM, Liming, and others. Below is a detailed list of the customized parts offered for each brand.
*Note: The names of manufacturers, part numbers, model numbers, images, and descriptions are employed solely for reference and identification purposes. These elements are the intellectual property of their respective machine manufacturers. All parts provided by Stellar Heavy are manufactured and warranted by Stellar Heavy itself, independent of the Original Equipment Manufacturer (OEM). It is important to note that Stellar Heavy has no affiliation with the OEM and does not intend to create any impression of such association.
Jaw Crushers: C Series
Cone Crushers: HP, GP, MP, Lokotrack, NW Series
Impact Crushers: B, NP, Lokotrack, Nordtrack, NW Rapid Series
Jaw Crushers: CJ, UJ, QJ Series
Cone Crushers: CH, CS, UH, US Series
Impact Crushers: CV, CI, UI, QI Series
Jaw Crushers: C6X, PE, PEW Series
Cone Crushers: HPT, HST, HP, S Series
Impact Crushers: CI5X, PFW, PF, B Series
Jaw Crushers: PE, PEX, PV Series
Cone Crushers: DY, DYS, PYF, PY, AF/PYYX Series
Impact Crushers: PF, HIC, PCF, PCD, PCG Series
Hammer Crushers: PCF, PCD, PCG Series
Jaw Crushers: C6X, PE, PEW Series
Cone Crushers: PY, CS, HST, HPC, HCS, HPT Series
Impact Crushers: CI5X, PFW, PF, VSI5X/VSI, VSI6X Series
Jaw Crushers: PE, PEW Series
Cone Crushers: HST, HPT, CS Series
Impact Crushers: PFW, VSI5X/VSI, VSI6X Series
Click on the link below to check whether we have the parts you need! Our Crusher Parts are listed in the table but are not limited.
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Sample | 202316127-2-2 | ||||||
Alloy | FE_500 | Mode | Normalized Element Concentrations | 28.06.2023 06:14:04 | |||
Fe(%) | C(%) | Si(%) | Mn(%) | P(%) | S(%) | Cr(%) | |
1 | 78.1 | 1.25 | 0.658 | 18 | 0.0487 | <0.0013 | 1.82 |
2 | 78.2 | 2.25 | 0.666 | 17.8 | 0.0492 | <0.0014 | 1.83 |
3 | 78.3 | 3.25 | 0.666 | 17.8 | 0.0501 | 0.0025 | 1.82 |
Ø | 78.2 | 4.25 | 0.663 | 17.9 | 0.0494 | 0.0017 | 1.82 |
Mo(%) | Ni(%) | Ai(%) | Co(%) | Cu(%) | Nb(%) | Ti(%) | |
1 | <0.0032 | 0.035 | <0.0050 | 0.0055 | 0.0619 | 0.019 | 0.0164 |
2 | <0.0046 | 0.035 | 0.0052 | 0.0059 | 0.0616 | 0.0184 | 0.0166 |
3 | <0.0041 | 0.035 | 0.005 | 0.0052 | 0.0618 | 0.0176 | 0.0176 |
Ø | <0.0039 | 0.035 | 0.0051 | 0.0059 | 0.0618 | 0.0184 | 0.0169 |
*Note: The names of manufacturers, part numbers, model numbers, images, and descriptions are employed solely for reference and identification purposes. These elements are the intellectual property of their respective machine manufacturers. All parts provided by Stellar Heavy are manufactured and warranted by Stellar Heavy itself, independent of the Original Equipment Manufacturer (OEM). It is important to note that Stellar Heavy has no affiliation with the OEM and does not intend to create any impression of such association.